Selection & regulations

Case Study: How Mr Li Achieved Steady Production

Chuang Ting Boiler152 views
Case Study: How Mr Li Achieved Steady Production
Contents
  1. A boiler failure caused serious losses
  2. Why choose Chuang Ting? Stable, honest and good after-sales service!
  3. Human-machine touch screen, super easy to operate
  4. Improved equipment efficiency and reduced production costs
  5. Regular maintenance to ensure the boiler remains in optimal condition
  6. What you’re buying is not just a boiler, but long-term peace of mind

Boss Li has been running a food factory for more than 20 years, specializing in the production of frozen food and supplying it to supermarkets and chain restaurant brands across Taiwan. For him, the steam boiler is the core equipment of the factory. Food cooking, sterilization, and packaging all rely on a stable supply of steam. However, a boiler failure a few years ago made him fully aware of the importance of equipment efficiency, stability and after-sales service.

A boiler failure caused serious losses

Three years ago, Boss Li's factory was still using an old boiler. Early one morning, the night shift employee suddenly called: "Boss, the boiler is broken, the steam volume is not enough, and the production line has stopped!" At this stop, the entire cooking process of the factory was completely paralyzed. The frozen food that should be shipped that day was not produced in time, and the freight truck had to leave empty. To make matters worse, customers are temporarily out of stock, supermarket shelves are empty, and they even threaten to change suppliers. "The most frustrating thing is that the maintenance engineer said we have to wait at least two days because the parts are out of stock!" This meant that the production line had to be stopped for 48 hours, resulting in extremely serious losses and almost losing a major customer. This lesson made Boss Li determined: not just one boiler, but also a reliable brand of equipment!

Why choose Chuang Ting? Stable, honest and good after-sales service!

After comparing several boiler factories, Boss Li finally chose two Chuang Ting steam boilers to ensure that even if one is undergoing maintenance or repair, the other can take over immediately and production will not be interrupted. He particularly emphasized: "Some boiler factories indicate an evaporation capacity of 1,000kg/hr, but in actual operation it cannot even reach 600kg/hr. The dryness of the steam is still very low, and the discharged steam is very moist, seriously reducing the thermal efficiency! As a result, the steam equipment needs to be used in turns." But Chuang Ting boilers are different. The amount of steam indicated is the amount that can be achieved, and the data must not be exaggerated. "The actual evaporation capacity of Chuang Ting's OT-1000GiE fully meets the specifications. The steam is highly dry and the thermal energy efficiency is excellent. There is no compromise!" "In the past, old boilers were used, and the steam pressure fluctuated high and low, resulting in unstable cooking time and inconsistent food quality." Boss Li said. "But the pressure of Chuang Ting's boilers is very stable. Whether one is running or two are running at the same time, the steam quality remains consistent. This allows us to standardize our food and make our customers more satisfied!"

Human-machine touch screen, super easy to operate

When a traditional boiler displays an abnormality, a string of codes often pops up. Operators often cannot remember what the problem represents and have to read the manual or consult a senior technician, wasting precious time. Operators often make incorrect settings or even forget to turn on the fuel switch, causing equipment abnormalities. But Chuang Ting's color human-machine touch screen makes operation simple and intuitive. "All operating data are clear at a glance, including pressure, temperature, and combustion status. There are also fault reminders, so the operator does not have to guess where the problem is!" More importantly, the touch screen also has an automatic protection mechanism. When the water level is abnormal and the pressure is too high, the system will immediately warn and automatically shut down to avoid greater damage. "In the past, if there was a problem with the boiler, I would rely on experience to guess. Now I can tell the problem just by looking at the screen, which saves time and provides peace of mind!"

Improved equipment efficiency and reduced production costs

Chuang Ting's engineers also assisted in adjusting the air-fuel ratio during installation, allowing the boiler to adjust steam output according to production needs and reduce fuel costs. "This heats up much faster than the old boiler, burns cleaner, and uses less natural gas!" What's even better is that the two boilers can automatically switch operations. When the demand for steam increases, the second boiler automatically starts up to ensure stable steam supply and avoid high and low pressures that affect production quality. "The steam pressure is stable, the cooking time of ingredients is accurate, and the product quality is more consistent than before!"

Regular maintenance to ensure the boiler remains in optimal condition

In addition to the reliability of the equipment itself, Chuang Ting’s quarterly maintenance services are also the part that Boss Li is most satisfied with. Chuang Ting's engineers go to the factory to conduct a complete inspection every three months to check the burner operation to ensure optimal combustion efficiency and avoid energy waste. Clean water pipes and steam lines to prevent scale accumulation and ensure stable steam quality. Test all safety valves and pressure gauges to ensure equipment safety meets standards. Conduct a comprehensive inspection and replace consumables in advance to avoid sudden failures. "In the past, no one reminded me to maintain the old boilers. They were repaired only after they broke down. Engineers from Chuang Ting came for maintenance every quarter and provided detailed inspection reports, allowing me to fully understand the condition of the equipment." Once, the maintenance engineers found that the parts in a certain combustion controller were old. Although it did not affect the operation at the moment, they immediately recommended replacement. "If it is not discovered, it may break down in a few months, causing work to stop. This is the value of Chuang Ting, which really helps customers prevent problems instead of dealing with them after they occur."

What you’re buying is not just a boiler, but long-term peace of mind

Since replacing the Chuang Ting boiler, Boss Li's factory has become more stable than before, with improved production efficiency and lower fuel costs. Most importantly, there has been no production shutdown due to boiler failure. Now, he can finally focus on expanding his business without worrying about unstable steam supply. "With Chuang Ting's boilers, touch screens and maintenance teams, no matter how busy the production is now, the production will not be stopped due to equipment failure. This feeling is really great!" Choosing Chuang Ting means choosing a stable, honest and professional long-term partner!

Need advice for your site?

Provide equipment, steam requirements and current conditions, and the engineering team can directly assist in judgment.

Call us · Kaohsiung headquarters+886-7-787-2258